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The Fundamentals of Powder Coating

If you look around you, you can find many products that are made of metal. You may have metal products for personal use, and you may have metal products that you are selling for your business. Either way, you want to make sure that these products last. While metal is durable in itself, there are things that you can do to make them more durable. Take, for instance, powder coating them.

You can add different finishes to metal products. However, if you want the finest, most durable, and environmentally-friendly finishes, then you should consider using powder coating. Powder coating is eco-friendly because the process of applying a coating to the metal product does not use any harmful or toxic solvents. This is the latest metal coating method in the industry. This type of coating is often used to create a hard and very durable finish on metals. It also offers more flexibility compared to other finishing methods because you can add a variety of thickness layers to your coating. You can find this coating in various textures, colors, and sheens. Most of the time, this finishing is used in varied materials like medium-density fiberboards, aluminum, acrylics, and fusion-bonded epoxy. Often, it is the finishing method of choice for creating quality automobile finishing.

Today, various companies specialize in providing powder coating finishes to various metal products. Before you choose to hire any one of them, you have to familiarize yourself with the fundamentals and process of powder coating. Gaining a whole new appreciation for this finishing process will make you want to get it more for your metal products to make them more durable and last long.

For the creation of powdered finishing, professionals must first mix polymer granules with various powder ingredients and pigments. The resulting mixture is then heated using an extruder. Once cooled, it is rolled flat. Afterward, it gets broken into small pieces. These chips are then milled until they turn into powder form. Because you can add any kind of pigment into the mixture, you can create limitless colors for your powder coating.

When it comes to the application of powder coating to any material object, you need to have either a thermoset or a thermoplastic polymer material powder. Make sure to heat either of these materials. The result will be a substance that will easily stick right into the metallic surface. While the process may seem difficult and intimidating to fathom, it is not as complicated as you might think. Most of the time, companies provide their workers with an electronic gun to spray the powder right into the metallic surface to coat it. The gun comes with an electronic charge that makes the power easily stick to the metal surface. The metal object that needs coating often requires heating so that it will be easier for the powder to melt and stick right into its surface. The final result will be a hard coating for your metal product that is both resistant to abrasion and relatively hard.

There are instances where problems may take place during the application of powder coating. However, they often happen because of inadequate or incorrect preparation. Each product requires a different set of steps for preparation, depending on the object or material. That is why it is important that you only choose well-experienced and reputable companies for the job.

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